Cleaning and Polishing
Most cleaning and polishing activities require compounds
and buffing pads and at least two operations: cutting and coloring.
Cutting means cleaning with sharp cutting compounds to remove additional surface
imperfections and give a moderate luster.
Coloring means final cleaning that is done with finer compounds to bring out the natural
color and luster of the material.
MIBRO offers a broad variety of compounds and buffing pads suitable for every task.
Compounds
Compound is the material applied to the surface of a buff. In consists of abrasives that are
held in a wax or grease suspension.
MIBRO’s numbering system and color-coding packaging clearly identifies each compound and its
application.
Compound #1 provides coarse buffing and delivers a very fast cutting action approaching that of flexible grinding.
USES: Used to remove scratches, rust and burs on steel, stainless steel, iron and other hard metals.
Compound #2 offers a very fast cutting action and good coloring action.
USES: Used for regular cleaning on steel, stainless steel, iron and other hard metals.
Compound #3 provides a mild cutting action and good coloring action.
USES: Used for regular cleaning of soft metals such us aluminum, pewter, copper, brass and brass plate.
Compound #4 is the perfect solution for final coloring of precious metals and jewelry.
USES: Used for regular cleaning of gold, silver and platinum.
Compound #5 produces a high gloss finish and removes scratches.
USES: Used for light polishing of brass, aluminum, plastic, iron and steel.
Compound #6 has a precious composition for the finest finish on precious metals.
USES: Used for high gloss polishing on gold, silver and platinum.
Refer to the table below for the recommended compounds:
| Material\Type of cleaning |
Heavy duty cleaning |
Regular cleaning
| Light polishing
| High gloss polishing
|
| Hard Metals |
1 |
2 |
5 |
6 |
| Soft Metals |
- |
3 |
5 |
6 |
| Precious Metals |
- |
4 |
5 |
6 |
Buffing Pads
Buffing pads consist of one or more single buffs. They should always be mounted on a spindle between flanges
that firmly grip the sides.
Choosing the right type of buffing pad
There are two types of pads for different operations:
Cushion or “medium” type buffs are used for light cutting or coloring, the buff is held together with two circles of lockstitch sewing.
Provides a resilient cushioned effect when in use.
Spiral sewed or “firm” buffs are used for coarse buffing or cutting, this buff has continuous spiral sewing with ¼” spacing. The spiral stitches
give a much firmer buff and more pressure can be exerted.
Choosing the right size buffing pad
The thickness of the buff face is determined by the size of the bench grinder or drill motor. For most efficient operation use the largest
diameter and thickest face possible. Please refer to the table bellow for choosing the right buffing pad.
Motor Size vs Maximum Thickness of Buffing Face
| Motor Size |
4” Diameter Pad |
6” Diameter Pad
|
| 1/8 to 1/6 H.P |
1" |
1/2" |
| ¼ H.P. |
1 |
1/2" |
| 1/3 H.P. |
2 1/2" |
2" |
| ½ H.P. |
2 1/2" |
2" |
Applying Compounds To A Buffing Pad
- Make sure the buffing pad is revolving towards you.
- Pass the compound lightly across the buffing pad face, in front and a little below the spindle.
- Apply the compound in ½ to 1 second applications until the buffing pad face is lightly coated.
- Hold a clean piece of scrap metal across the face to spread the compound uniformly.
- Repeat the above steps as necessary until the buffing pad face is uniformly coated.
- To apply more compound use a wiping motion-being careful not to overload the wheel.
- Never use a buffing pad for polishing that has been used previously for cleaning. We strongly recommend that
separate buffing pads be used with each compound.
- Never put compound on the item to be cleaned/polished.
How to clean and polish
- Make sure buffing pad is revolving at full speed.
- Keep your workpiece constantly in motion.
- Always remove it from the buffing pad with a slanting downward stroke.
- Never allow the buffing pad to strike the upper edge of ht workpiece. This may cause it to be torn from the grasp.
- When finished, wipe your workpiece surface with a soft cloth dipped in talcum powder. This will remove any traces
of the compound.
Additional tips
- Heat item to be cleaned/polished to 150 degrees F to help keep the compound on the buffing pad. A cool item will draw
compound from the buffing pad and leave deposits.
- Use great care cleaning or polishing plastics.
- Excessive heat can cause scoring, discoloration or melting.
- Inspect plated work frequently as plating can easily be buffed off.
- Swirl marks caused by buffing in the final stages can easily be removed by wetting the part with a damp cloth, dusting
with talcum powder or corn starch and then buffing on a clean wheel.
|